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Hydrogenation reactor systems

Custom designed hydrogenators from 500 ml to 2000 ltr with hollow shaft gas induction impellers for better Gas-Liquid mixing

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  • Descripton

Instruflow supplies large scale high pressure hydrogenators upto 2000 ltr volume for different gas-liquid reactions and liquid-liquid reactions. Most of these gas induction reactors and hydrogenation reactors find extensive applications for various high pressure gas–liquid reactions like hydrogenation, oxidation, nitration etc., where gas dispersion & mass transfer at high pressure form the key design element. Over the years, we have gained expertise in making extremely efficient high mass transfer gas induction agitators with high torque zero leakage maintenance free magnetic drives/couplings for hydrogenation units. These reactors are completely custom-built as per customers’ individual requirements of material, temperature, pressure conditions with option of providing valves, instrumentation, PLC panels, utilities, upstream & downstream equipment to form complete set-ups for pilot plants for various applications. Salient features of these reactors are:

• Materials SS-316, 316L, Hastelloy B/C, Monel, Inconel, Nickel, Titanium, Zirconium etc.

• Design pressures upto 100bar (1450psi)

• Maximum working temperatures upto 350 °C

• Zero leakage magnetic drive coupling from 20-600 Nm torque capacity

• High mass transfer hollow shaft with gas induction impeller (ideal for hydrogenation, oxidation, ammination, chlorination, bromination & other gas-liquid reactions) pitch blade turbine, anchor, propeller, paddle etc. for other applications

• Skid mounted complete pilot plant with accessories & automation

• All designs as per ASME codes

• 'U' stamp coded, PED certified reactors can be offered on request

• CE-ATEX / UL / CSA certified systems offered

• Jacketed or single / double limpet coil with insulation & cladding

• Upto 440 rpm infinite variable speed with suitable gear box

• Body flanges with bolts & teflon / spiral wound metallic gaskets for shell & dish sealing

• Monoblock design without body flange, offered depending on pressures & application

• Internal cooling coil, vent, liquid / powder charging, dip tube, thermowell, safety rupture disc, pressure safety valve, flush bottom outlet, baffles, light & sight glass, handhole / manhole etc. nozzles, manual / automated valves, fittings, ex-proof control panel & accessories offered based on requirement

• Suitable catalyst filtration & recycling system offered for hydrogenation

• Suitable catch pot & flame arrester to collect the vent

• Lugs or floor stand skid mounted structure

Available range:

• 100 bar, 200 bar, 350 bar

• 300°C, 500°C

• SS316/316L, Hastelloy C, Hastelloy B, Inconel, Monel, Nickel, Titanium, Zirconium, etc.

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